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Sponge Iron Production by Direct Reduction of Iron Oxide - Softcover

Amit Chatterjee

 
9788120336445: Sponge Iron Production by Direct Reduction of Iron Oxide

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Synopsis

to produce a highly metallised material, referred to as sponge iron, which is subsequently melted in electric arc furnaces (sometimes in induction furnaces) to produce liquid steel. This methodology enables steel to be produced without using coking coal, which is an expensive input in the normal blast furnace basic oxygen furnace route of steelmaking adopted in integrated steel plants. The book offers comprehensive coverage and critical assessment of various coal-based and gas-based direct reduction processes. Besides dealing with the application of the theoretical principles involved in the thermodynamics and kinetics of direct reduction, the book also contains some worked-out examples dealing with sponge iron production under various conditions. The concluding part of this seminal book summarises the present and future scenario of direct reduction, including the use of gas generated from coal in direct reduction processes. The book is primarily intended for undergraduate and postgraduate students of metallurgical engineering. It is also foreseen as a must read for researchers, DR technologists and process metallurgists engaged in the rapidly developing area of direct reduction of iron oxides.

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About the Author

A metallurgical engineer from Banaras Hindu University, <strong>Amit Chatterjee</strong> was awarded the Doctorate of Science (Engineering) Degree by the University of London in 1988 for his outstanding work on coal-based direct reduction and oxygen steelmaking. He had earlier obtained his Ph.D. in Process Metallurgy from the Imperial College of Science and Technology, London, of which he is also a Fellow. <br><br> For his contribution in the area of oxygen steelmaking and direct reduction, Dr. Chatterjee has been hailed as The King of Direct Reduction; some have opined that he is not the King but the Emperor of Direct Reduction. He started his professional career in the steel industry in Germany, followed by over 39 years of distinguished service in Tata Steel, from where he superannuated in late 2011. Dr. Chatterjee is a Fellow of the Institute of Materials, England, The Indian Institute of Metals, India as well as The Indian National Academy of Engineers, India. He has over 550 publications to his credit and is the recipient of several awards from India and overseas including the National Metallurgist Award (1977), Visvesvaraya Gold Medal (1981 and 1996), SAIL Gold Medal (1982), Bhoruka Gold Medal (1992), Tata Gold Medal (1997), Platinum Medal (2002) and many others. <br><br> Dr. Chatterjee has authored several books: <em>Ironmaking and Steelmaking—Theory</em> and <em>Practice and Hot Metal Production by Smelting Reduction of Iron Oxide</em> (both published by PHI Learning) as well as two other books entitled <em>Beyond the Blast Furnace</em> and <em>Metallics for Steelmaking—Production and Use</em> besides a number of Monographs on Cokemaking, Sintermaking, Ironmaking, Continuous Casting, etc. <br><br> Dr. Chatterjee is recognised all over the world as an authority in the field of process metallurgy, particularly in the area of direct reduction and other alternative methods of iron production.

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