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Integrating Kanban with MRP II (c): Automating a Pull System for Enhanced JIT Inventory Management - Hardcover
Synopsis
If you manage inventory, you probably use MRPII, a system based on a push method that embraces work and purchase order execution. MRPII helps you plan and integrate data relevant to your entire organization. But, when you have shifts in demand, you have to: 1) Realign and cancel hundreds of open manufacturing and purchase orders, and then 2) issue new orders.
Another system, kanban, is designed specifically to replenish inventory in just-in-time manufacturing. As consumption occurs, the kanban manual system triggers replenishment signals to the source of supply, so that both production and the supplier are constantly reacting to actual consumption. Compared to MRPII, kanban lowers inventory and minimizes shortages. But the manual process of recalculating every part number by hand, and triggering replenishment by faxing or calling suppliers, is time consuming and non-value-adding.
Automating kanban by blending the planning strength of MRPII with manual kanban pull methods enhances your flexibility and competitive position.
MRP's forward projection capability is used to:
- recalculate kanban lot size.
- perform a simulation to protect against non-linear demand.
- inform production areas and suppliers of the anticipated demand levels for resource planning.
- calculate staffing requirements for flexible work cells.
This system:
- Automatically recalculates and triggers replenishment.
- Integrates suppliers into the manufacturing loop.
- Uses bar codes to enhance speed and accuracy of the receipt process.
Before moving in this direction, preparatory work is required. Work cells should be constructed with material located at the point of use. Container options and transportation methods need to be selected, kanban lot size calculations, and work cell staffing modules to develop. This book will help you deal with these and other topics. You will be able to take advantage of the author's expertise in the design, implementation and evaluation of these systems.
Chapters
- Eliminate Replenishment System Waste
- Replenishment System Basics
- Automated Kanban -- The Automated Flow Technology
- Kanban Prerequisites -- WCM Techniques
- Implementing Kanban
- Kanban and MRPII System Integration
- AFT Caculations for Determining Kanban Lot Sizes and Staffing Levels
- Perpetuation of the Automated Kanban
- Key Topics of the Automated Kanban System
- Three examples of AFT Implementation
"synopsis" may belong to another edition of this title.
- PublisherProductivity Press
- Publication date1997
- ISBN 10 1563271826
- ISBN 13 9781563271823
- BindingHardcover
- LanguageEnglish
- Edition number1
- Number of pages248
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Integrating Kanban with MRP II (c): Automating a Pull System for Enhanced JIT Inventory Management
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Hardcover. Condition: Very Good. Integrating Kanban with MRP II (c): Automating a Pull System for Enhanced JIT Inventory Management This book is in very good condition and will be shipped within 24 hours of ordering. The cover may have some limited signs of wear but the pages are clean, intact and the spine remains undamaged. This book has clearly been well maintained and looked after thus far. Money back guarantee if you are not satisfied. See all our books here, order more than 1 book and get discounted shipping. Seller Inventory # 7719-9781563271823
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Hardcover. Condition: Very Good. This book is in very good condition and will be shipped within 24 hours of ordering. The cover may have some limited signs of wear but the pages are clean, intact and the spine remains undamaged. This book has clearly been well maintained and looked after thus far. Money back guarantee if you are not satisfied. See all our books here, order more than 1 book and get discounted shipping. Seller Inventory # 6545-9781563271823
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Integrating Kanban With MRP II (C): Automating a Pull System for Enhanced JIT Inventory Management
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Integrating Kanban with MRP II (c): Automating a Pull System for Enhanced JIT Inventory Management
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Taylor & Francis Inc, United States, Portland, 1997
ISBN 10: 1563271826
ISBN 13: 9781563271823
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Seller: WorldofBooks, Goring-By-Sea, WS, United Kingdom
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Paperback. Condition: Very Good. If you manage inventory, you probably use MRPII, a system based on a push method that embraces work and purchase order execution. MRPII helps you plan and integrate data relevant to your entire organization. But, when you have shifts in demand, you have to: 1) Realign and cancel hundreds of open manufacturing and purchase orders, and then 2) issue new orders.Another system, kanban, is designed specifically to replenish inventory in just-in-time manufacturing. As consumption occurs, the kanban manual system triggers replenishment signals to the source of supply, so that both production and the supplier are constantly reacting to actual consumption. Compared to MRPII, kanban lowers inventory and minimizes shortages. But the manual process of recalculating every part number by hand, and triggering replenishment by faxing or calling suppliers, is time consuming and non-value-adding. Automating kanban by blending the planning strength of MRPII with manual kanban pull methods enhances your flexibility and competitive position. MRP's forward projection capability is used to: recalculate kanban lot size. perform a simulation to protect against non-linear demand. inform production areas and suppliers of the anticipated demand levels for resource planning. calculate staffing requirements for flexible work cells. This system: Automatically recalculates and triggers replenishment. Integrates suppliers into the manufacturing loop. Uses bar codes to enhance speed and accuracy of the receipt process. Before moving in this direction, preparatory work is required. Work cells should be constructed with material located at the point of use. Container options and transportation methods need to be selected, kanban lot size calculations, and work cell staffing modules to develop. This book will help you deal with these and other topics. You will be able to take advantage of the author's expertise in the design, implementation and evaluation of these systems. Chapters Eliminate Replenishment System Waste Replenishment System Basics Automated Kanban -- The Automated Flow Technology Kanban Prerequisites -- WCM Techniques Implementing Kanban Kanban and MRPII System Integration AFT Caculations for Determining Kanban Lot Sizes and Staffing Levels Perpetuation of the Automated Kanban Key Topics of the Automated Kanban System Three examples of AFT Implementation. The book has been read, but is in excellent condition. Pages are intact and not marred by notes or highlighting. The spine remains undamaged. Seller Inventory # GOR004467649
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Integrating Kanban with MRPII : Automating a Pull System for Enhanced JIT Inventory Management
Published by
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ISBN 10: 1563271826
ISBN 13: 9781563271823
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Integrating Kanban with MRP II (C): Automating a Pull System for Enhanced Jit Inventory Management
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