How to hone your analytical skills and obtain high-quality data in the era of GMP requirements
With increased regulatory pressures on the pharmaceutical industry, there is a growing need for capable analysts who can ensure appropriate scientific practices in laboratories and manufacturing sites worldwide. Based on Johnson & Johnson's acclaimed in-house training program, this practical guide provides guidance for laboratory analysts who must juggle the Food and Drug Administration's good manufacturing practices (GMP) rules with rapidly changing analytical technologies. Highly qualified industry experts walk readers step-by-step through the concepts, techniques, and tools necessary to perform analyses in an FDA-regulated environment, including clear instructions on all major analytical chemical methods-from spectroscopy to chromatography to dissolution. An ideal manual for formal training as well as an excellent self-study guide, Analytical Chemistry in a GMP Environment features:
* The drug development process in the pharmaceutical industry
* Uniform and consistent interpretation of GMP compliance issues
* A review of the role of statistics and basic topics in analytical chemistry
* An emphasis on high-performance liquid chromatographic (HPLC) methods
* Chapters on detectors and quantitative analysis as well as data systems
* Methods for ensuring that instruments meet standard operating procedures (SOP) requirements
* Extensive appendixes for unifying terms, symbols, and procedural information
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JAMES M. MILLER, PhD, is Emeritus Professor of Chemistry, Department of Chemistry, Drew University, Madison, New Jersey.
JONATHAN B. CROWTHER, PhD, is Director of Analytical Services and Systems at the Janssen Research Foundation, a division of Johnson & Johnson.
How to hone your analytical skills and obtain high-quality data in the era of GMP requirements
With increased regulatory pressures on the pharmaceutical industry, there is a growing need for capable analysts who can ensure appropriate scientific practices in laboratories and manufacturing sites worldwide. Based on Johnson & Johnson's acclaimed in-house training program, this practical guide provides guidance for laboratory analysts who must juggle the Food and Drug Administration's good manufacturing practices (GMP) rules with rapidly changing analytical technologies. Highly qualified industry experts walk readers step-by-step through the concepts, techniques, and tools necessary to perform analyses in an FDA-regulated environment, including clear instructions on all major analytical chemical methods-from spectroscopy to chromatography to dissolution. An ideal manual for formal training as well as an excellent self-study guide, Analytical Chemistry in a GMP Environment features:
* The drug development process in the pharmaceutical industry
* Uniform and consistent interpretation of GMP compliance issues
* A review of the role of statistics and basic topics in analytical chemistry
* An emphasis on high-performance liquid chromatographic (HPLC) methods
* Chapters on detectors and quantitative analysis as well as data systems
* Methods for ensuring that instruments meet standard operating procedures (SOP) requirements
* Extensive appendixes for unifying terms, symbols, and procedural information
How to hone your analytical skills and obtain high-quality data in the era of GMP requirements
With increased regulatory pressures on the pharmaceutical industry, there is a growing need for capable analysts who can ensure appropriate scientific practices in laboratories and manufacturing sites worldwide. Based on Johnson & Johnson's acclaimed in-house training program, this practical guide provides guidance for laboratory analysts who must juggle the Food and Drug Administration's good manufacturing practices (GMP) rules with rapidly changing analytical technologies. Highly qualified industry experts walk readers step-by-step through the concepts, techniques, and tools necessary to perform analyses in an FDA-regulated environment, including clear instructions on all major analytical chemical methods-from spectroscopy to chromatography to dissolution. An ideal manual for formal training as well as an excellent self-study guide, Analytical Chemistry in a GMP Environment features:
* The drug development process in the pharmaceutical industry
* Uniform and consistent interpretation of GMP compliance issues
* A review of the role of statistics and basic topics in analytical chemistry
* An emphasis on high-performance liquid chromatographic (HPLC) methods
* Chapters on detectors and quantitative analysis as well as data systems
* Methods for ensuring that instruments meet standard operating procedures (SOP) requirements
* Extensive appendixes for unifying terms, symbols, and procedural information
CONTRIBUTORS..................................................................................................................................................................................xixFOREWORD......................................................................................................................................................................................xxiPREFACE.......................................................................................................................................................................................xxiii1 The Laboratory Analyst's Role in the Drug Development Process Jonathan B. Crowther, William Lauwers, Sagar Adusumalli, and Ponniah Shenbagamurthi..........................................12 Laboratory Controls and Compliance Henry Avallone..........................................................................................................................................313 The USP, ICH, and Other Compendial Methods Jennifer G. Feldman.............................................................................................................................494 Statistics in the Pharmaceutical Analysis Laboratory Alvin J. Melveger.....................................................................................................................775 Basic Analytical Operations and Solution Chemistry Nicholas H. Snow and Wyatt R. Murphy, Jr................................................................................................1056 Spectroscopy Perlette Abuaf and Alvin J. Melveger..........................................................................................................................................1497 Chromatographic Principles James M. Miller.................................................................................................................................................1858 Gas Chromatography James M. Miller and Harold M. McNair....................................................................................................................................2179 Liquid Chromatography: Basic Overview Lee N. Polite........................................................................................................................................25510 HPLC Column Parameters Richard Hartwick...................................................................................................................................................28311 Dissolution Ross Kirchhoefer and Rudy Peeters.............................................................................................................................................30912 Analytical Method Development for Assay and Impurity Determination in Drug Substances and Drug Products Jonathan B. Crowther, Paul Salomons, and Cindi Callaghan..........................33113 Some Principles of Quantitative Analysis James M. Miller..................................................................................................................................37114 Laboratory Data Systems R. D. McDowall....................................................................................................................................................39515 Qualification of Laboratory Instrumentation, Validation, and Transfer of Analytical Methods Jonathan B. Crowther, M. Ilias Jimidar, Nico Niemeijer, and Paul Salomons.....................423APPENDIXESI LIST OF SYMBOLS AND ACRONYMS................................................................................................................................................................459II GLOSSARY OF TERMS USED IN ICH DOCUMENTS....................................................................................................................................................467III UNIVERSAL TESTS, DOSAGE-FORM-SPECIFIC TESTS, AND ACCEPTANCE CRITERIA......................................................................................................................473IV USP CHROMATOGRAPHIC PHASES.................................................................................................................................................................477INDEX.........................................................................................................................................................................................483
From the onset, the Johnson & Johnson Laboratory Analyst Training and Certification Program's (LATCP) objective has been to provide lecture and laboratory work in analytical chemical methods and in government regulations (CGMPs) and procedures. The two-week-long course has been presented over 20 times to over 300 analysts, selected from J&J sites around the world. A special facility was constructed for this purpose at the IRI Trials Management Center in New Jersey; more details on the program can be found in a recent trade publication.
This book is a natural outgrowth of the LATCP and is being published to make the contents of the program available more widely. The level of the material is that which has been found suitable for the participants in the course, who, on average, hold bachelor's degrees in chemistry and already have some experience in the pharmaceutical laboratory; these are typical recruitment criteria for J&J analysts.
The introductory chapter provides an orientation to the drug development process that might not be familiar to new employees in the pharmaceutical industry. Two chapters follow on regulations and compendia. Together these chapters should serve as a basis for understanding the issues in this regulated industry.
The middle chapters cover some basics of analytical chemistry of relevance to this audience, beginning with statistics and a quick review of equilibrium and solution chemistry. While this material may be too elementary for some, we have discovered that many students in our course are deficient in basic concepts such as significant figures, so such topics are included. The major quantitative techniques covered next are spectroscopy (UV and IR), chromatography (GC, LC, HPLC, and TLC), and dissolution. Of these, HPLC is unquestionably the most important and is the focus of much of the material throughout the book.
The final chapters cover detectors (mainly chromatographic), quantitative analysis, and data systems, plus the special topics of method development (based mainly on HPLC), qualification of instruments, and validation and method transfer.
A multiauthor work such as this one runs the risk of being fragmented and uneven. We have tried valiantly to make it as unified as possible, drawing on our shared teaching experience with the LATCP course. It is, of course, impossible to define a single set of symbols when the topics are so diverse. Appendix I lists the terms and symbols used, noting overlaps in an attempt to keep confusion to a minimum. In chromatography, the IUPAC symbols are used, not those of the USP. This anticipates that USP will eventually adopt the IUPAC system in the spirit of unity and international cooperation. Other appendixes include the terms and some procedures used by another international group, ICH.
Being written to accompany the LATCP course, this book is intended for individual use by laboratory analysts. We have attempted to keep it as succinct as possible and provide su1/2cient detail, given the wide range of subject matter. The editor and the publisher welcome suggestions and comments for future editions.
We want to acknowledge the two persons who are most responsible for initiating and guiding this project: Hank Avallone, Juanita Hawkins and Nancy Corkum. Their vision, commitment, and support were crucial. In addition, we want to acknowledge the efforts of the LATCP Managers, Pat Magliozzi and Tom Caglioti.
Each of the authors is lauded for her/his efforts to produce a concise chapter within the limitations of time and page length. We also wish to thank the many content reviewers for their valuable time and expertise. Of course, none of this would have been possible without the tedious clerical support by IRI, especially Diane Kelly, Katherine Miles, and Patty Raymondi.
James M. Miller Jonathan B. Crowther
Madison, New Jersey Titusville, New Jersey March, 2000
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